Industrial automation projects

⚡ High Systems Electromechanics LLC

Industrial Automation
Project Portfolio

From SCADA and PLC automation to MES and industrial IoT — delivering engineering excellence across 20+ countries since 2000. The projects below represent a curated selection — a tip of the iceberg of 1,000+ projects executed over 26 years.

1,000+
Projects Executed
26+
Years Since 2000
20+
Countries
15+
Industries Served
⚡
500+ MW
Industrial Capacity
Automated
🏭
30%+
Avg. Productivity
Improvement
💡
25%+
Avg. Energy Cost
Reduction
🌿
20,000+
Tonnes CO₂
Avoided
💡 Showing a curated selection — a tip of the iceberg of 1,000+ projects executed since 2000.

Projects

39 projects

Oil & Gas
⛽ Oil & Gas 2007
🇷🇴 Romania Oil
📍 Romania

Supply of Chemical Injection Skid Control System

PLCSkid ControlChemical Injection
  • 1

    Accurate & Consistent Chemical Dosing

    Ensures the exact chemical quantity is injected at the right time and pressure, preventing:

  • 2

    Full Automation & Remote Monitoring

    A control system (PLC/RTU + HMI) allows:

  • 3

    Protection of Critical Assets

    Proper chemical injection extends the life of:

  • 4

    Integrated Safety & Alarms

    The control system provides:

  • 5

    Optimized Chemical Consumption

    By injecting only what is required, the system:

Mining
⛏️ Mining & Minerals 2008
🇦🇪 Emirates Lime Factory
📍 UAE

Supply of Complete Factory Automation & SCADA System

SCADAPLCFactory Automation
  • 1

    Full Visibility & Centralized Monitoring

    A SCADA system provides real‑time monitoring of:

  • 2

    Increased Production Efficiency

    Delivers measurable improvements in operational efficiency and reliability.

  • 3

    Reduced Manual Labor & Human Error

    Automated sequences replace manual operations such as:

  • 4

    Predictive Maintenance & Reduced Downtime

    SCADA + PLC diagnostics allow:

  • 5

    Energy Optimization

    Limestone factories consume high energy. Automation helps:

Solar PV
☀️ Solar (PV) 2008
🇦🇪 MICROSOL
📍 UAE

Supply of Complete Solar Cell Soaking Tanks Control System

PLCProcess ControlChemical Soaking
  • 1

    Consistent Chemical Soaking = Higher Cell Efficiency

    The control system maintains:

  • 2

    Full Automation for Repeatable, High‑Quality Output

    Automation eliminates manual variations by controlling:

  • 3

    Real‑Time Monitoring & Alarms

    The control system provides:

  • 4

    Improved Safety & Chemical Handling

    Automation reduces operator exposure to hazardous chemicals by controlling:

  • 5

    Optimized Chemical Consumption

    Precise dosing and controlled cycles:

Solar PV
☀️ Solar (PV) 2009
🇦🇪 MICROSOL
📍 UAE

Supply of Complete Solar Cell Furnace Control System

PLCFurnace ControlThermal Process
  • 1

    Higher Solar Cell Efficiency Through Precise Temperature Control

    The furnace is one of the most critical stages in PV cell manufacturing (diffusion, annealing, firing). A dedicated control system ensures:

  • 2

    Improved Product Quality & Yield

    A well‑designed control system maintains:

  • 3

    Full Automation for Repeatable, High‑Quality Production

    Delivers measurable improvements in operational efficiency and reliability.

  • 4

    Real‑Time Monitoring, Alarms & Safety

    The control system provides:

  • 5

    Energy Optimization & Reduced Operating Cost

    Advanced control logic helps:

Mining
⛏️ Mining & Minerals 2010
🇦🇪 Khawaja Cement Factory
📍 UAE

MILL 1 — Supply of Cement Mill Complete Control & SCADA System

SCADAPLCCement Mill
  • 1

    Higher Production Efficiency & Stable Mill Operation

    A modern control system ensures:

  • 2

    Improved Product Quality (Fineness, Blaine, Particle Size)

    SCADA + advanced control loops maintain:

  • 3

    Reduced Energy Consumption

    Cement mills are energy‑intensive. Automation helps:

  • 4

    Predictive Maintenance & Reduced Downtime

    Delivers measurable improvements in operational efficiency and reliability.

  • 5

    Enhanced Safety & Compliance

    The control system integrates:

Water Treatment
💧 Water & Wastewater 2011
🇦🇪 Dubai Municipality
📍 UAE

Upgrade of Jumeirah Golf Estate Sewage Treatment Plant PLC & SCADA

PLC UpgradeSCADASewage Treatment
  • 1

    Improved Treatment Quality & Compliance

    A modern PLC/SCADA system ensures:

  • 2

    Higher Reliability & Reduced Downtime

    Upgrading eliminates issues caused by:

  • 3

    Energy Savings & Optimized Operation

    Modern control logic can:

  • 4

    Enhanced Monitoring, Alarms & Safety

    A new SCADA system provides:

  • 5

    Better Sludge Management

    Upgraded control improves:

Mining
⛏️ Mining & Minerals 2013
🇦🇪 Khawaja Cement Factory
📍 UAE

MILL 2 — Supply of Cement Mill Complete Control & SCADA System

SCADAPLCCement Mill
  • 1

    Higher Production Efficiency & Stable Mill Operation

    A modern control system ensures:

  • 2

    Improved Product Quality (Fineness, Blaine, Particle Size)

    SCADA + advanced control loops maintain:

  • 3

    Reduced Energy Consumption

    Cement mills are energy‑intensive. Automation helps:

  • 4

    Predictive Maintenance & Reduced Downtime

    Delivers measurable improvements in operational efficiency and reliability.

  • 5

    Enhanced Safety & Compliance

    The control system integrates:

Mining
⛏️ Mining & Minerals 2014
🌍 Morgan Fiber Ceramic Factory
📍 International

Supply of Complete Fiber Ceramic Factory Production Line Control & SCADA

SCADAProduction LineCeramic Manufacturing
  • 1

    Higher Product Quality & Consistency

    Fiber ceramic production requires precise control of:

  • 2

    Full Automation for Stable, Efficient Production

    Automation optimizes:

  • 3

    Energy Savings & Lower Operating Cost

    Fiber ceramic production is energy‑intensive. A modern control system:

  • 4

    Real‑Time Monitoring, Alarms & Safety

    Delivers measurable improvements in operational efficiency and reliability.

  • 5

    Improved Production Throughput

    With optimized control of:

Construction
🏗️ Construction 2015
🇦🇪 Emirates Global Aluminium
📍 UAE

Rotatable Fins Supply, Installation & Control System

Motion ControlBuilding AutomationFaçade
  • 1

    Major Energy Savings (HVAC Reduction)

    Rotatable fins automatically adjust their angle based on:

  • 2

    Improved Indoor Comfort & Temperature Stability

    The control system optimizes fin position to:

  • 3

    Enhanced Building Aesthetics & Modern Architecture

    Delivers measurable improvements in operational efficiency and reliability.

  • 4

    Automatic Sun Tracking for Maximum Efficiency

    The control system can:

  • 5

    Reduced Glare & Better Natural Lighting

    By controlling the angle of fins, the system:

Mining
⛏️ Mining & Minerals 2015
🇱🇧 Shikka Cement Factory
📍 Lebanon

Upgrade of Drive System

Drive UpgradeVFDCement
  • 1

    Higher Production Efficiency

    New drive systems (VFDs / soft starters / high‑efficiency motors) provide:

  • 2

    Significant Energy Savings

    Modern drives reduce energy consumption by:

  • 3

    Improved Product Quality

    Upgraded drives ensure:

  • 4

    Reduced Maintenance & Longer Equipment Life

    New drive systems reduce mechanical stress by:

  • 5

    Enhanced Safety & Protection

    Modern drives include:

Advertising
📺 Advertising & Signage 2016
🇴🇲 Muscat Airport
📍 Oman

Hexagonal Advertising Display — Motion Control System

Motion ControlDisplay SystemsAirport
  • 1

    Smooth, Precise, and Reliable Rotation

    A motion control system ensures:

  • 2

    Enhanced Visual Impact & Audience Engagement

    Controlled rotation allows:

  • 3

    Energy Efficiency & Longer Motor Life

    Motion control optimizes:

  • 4

    Safety & Protection Features

    The control system provides:

  • 5

    Programmable Operation & Scheduling

    Delivers measurable improvements in operational efficiency and reliability.

Construction
🏗️ Construction Materials2017
🇦🇪 Q Mix
📍 UAE

Ready Mix Concrete Batching System

Batching SystemConcretePLC
  • 1

    Flexible Mix Design (Recipe Management)

    Precise recipe creation and editing for different grades (M20, M25, M30, etc.)

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Construction
🏗️ Construction Materials2017
🇦🇪 Modern Mix
📍 UAE

Ready Mix Concrete Batching System

Batching SystemConcreteSCADA
  • 1

    Flexible Mix Design (Recipe Management)

    Precise recipe creation and editing for different grades (M20, M25, M30, etc.)

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Construction
🏗️ Construction Materials2018
🇦🇪 SafeMix
📍 UAE

Ready Mix Concrete Batching System

Batching SystemConcreteAutomation
  • 1

    Flexible Mix Design (Recipe Management)

    Precise recipe creation and editing for different grades (M20, M25, M30, etc.)

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Construction
🏗️ Construction Materials2019
🇦🇪 Group Amana — Dubox
📍 UAE

Ready Mix Concrete Batching System

Batching SystemPrecastAutomation
  • 1

    Flexible Mix Design (Recipe Management)

    Precise recipe creation and editing for different grades (M20, M25, M30, etc.)

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Construction
🏗️ Construction Materials2019
🇦🇪 Overseas Cement
📍 UAE

Ready Mix Concrete Batching System

Batching SystemConcretePLC/SCADA
  • 1

    Flexible Mix Design (Recipe Management)

    Precise recipe creation and editing for different grades (M20, M25, M30, etc.)

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Defence
🛡️ Defence2018
🇦🇪 Abu Dhabi Defence — Abu Dhabi
📍 UAE

Ballistic Door Design, Engineering & Control System

Ballistic DoorDefence EngineeringControl System
  • 1

    Accurate Torque & Speed Matching

    Correct motor and gearbox selection ensures:

  • 2

    Longer Equipment Life

    Proper selection reduces:

  • 3

    Energy Efficiency & Lower Operating Cost

    Optimized motor + gearbox pairing:

  • 4

    Smooth Start/Stop & Controlled Acceleration (Control System Benefit)

    With VFD or soft‑starter control:

  • 5

    Precise Speed Control & Process Optimization

    Control system allows:

Defence
🛡️ Defence2019
🇦🇪 Abu Dhabi Defence — Fujairah
📍 UAE

Ballistic Door Design, Engineering & Control System

Ballistic DoorDefence EngineeringControl System
  • 1

    Accurate Torque & Speed Matching

    Correct motor and gearbox selection ensures:

  • 2

    Longer Equipment Life

    Proper selection reduces:

  • 3

    Energy Efficiency & Lower Operating Cost

    Optimized motor + gearbox pairing:

  • 4

    Smooth Start/Stop & Controlled Acceleration (Control System Benefit)

    With VFD or soft‑starter control:

  • 5

    Precise Speed Control & Process Optimization

    Control system allows:

Defence
🛡️ Defence2020
🇦🇪 Abu Dhabi Defence — KIZAD
📍 UAE

Ballistic Door Design, Engineering & Control System

Ballistic DoorKIZADControl System
  • 1

    Accurate Torque & Speed Matching

    Correct motor and gearbox selection ensures:

  • 2

    Longer Equipment Life

    Proper selection reduces:

  • 3

    Energy Efficiency & Lower Operating Cost

    Optimized motor + gearbox pairing:

  • 4

    Smooth Start/Stop & Controlled Acceleration (Control System Benefit)

    With VFD or soft‑starter control:

  • 5

    Precise Speed Control & Process Optimization

    Control system allows:

Defence
🛡️ Defence2021
🇦🇪 Abu Dhabi Defence — RAK
📍 UAE

Ballistic Door Design, Engineering & Control System

Ballistic DoorRAKControl System
  • 1

    Accurate Torque & Speed Matching

    Correct motor and gearbox selection ensures:

  • 2

    Longer Equipment Life

    Proper selection reduces:

  • 3

    Energy Efficiency & Lower Operating Cost

    Optimized motor + gearbox pairing:

  • 4

    Smooth Start/Stop & Controlled Acceleration (Control System Benefit)

    With VFD or soft‑starter control:

  • 5

    Precise Speed Control & Process Optimization

    Control system allows:

Conversion
⚙️ Conversion Industry2019
🇦🇪 Donaldson UAE
📍 UAE

On-Fly Profile Cutting System

Motion ControlProfile CuttingServo
  • 1

    Continuous Production (No Stopping Required)

    Material keeps moving while cutting happens on the fly

  • 2

    Higher Productivity & Faster Output

    Cutting at full conveyor speed

  • 3

    Superior Cutting Accuracy

    Servo‑synchronized cutting head matches material speed

  • 4

    Smooth, Vibration‑Free Operation

    No sudden stops → no mechanical shock

  • 5

    Reduced Wear & Maintenance

    Less stress on motors, gearboxes, and mechanical parts

Oil & Gas
⛽ Oil & Gas2021
🇦🇪 DEWA
📍 UAE

Supply of Complete ATEX PLC Panel — NG Heater I, E-Station

ATEXPLCNatural GasDEWA
  • 1

    Full Compliance With ATEX Safety Requirements

    Certified components for Zone 1 / Zone 2 hazardous areas

  • 2

    Improved Reliability of NG Heater Operation

    Stable control of temperature, pressure, and flow

  • 3

    Modern, Robust PLC Control System

    Replaces outdated or obsolete controllers

  • 4

    Enhanced Safety Interlocks & Protection Logic

    Emergency shutdown (ESD) integration

  • 5

    Improved Instrumentation & Electrical (I/E) Station

    New field instruments (temperature, pressure, flow, flame sensors)

Oil & Gas
⛽ Oil & Gas2022
🇦🇪 DEWA
📍 UAE

Supply of Complete ATEX PLC Panel — NG Heater II, E-Station

ATEXPLCNatural GasDEWA
  • 1

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Oil & Gas
⛽ Oil & Gas2024
🇦🇪 DEWA
📍 UAE

Supply of Complete ATEX PLC Panel — NG Heater III, E-Station

ATEXPLCNatural Gas
  • 1

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Oil & Gas
⛽ Oil & Gas2025
🇦🇪 DEWA
📍 UAE

Supply of Complete ATEX PLC Panel — NG Heater VI, E-Station

ATEXPLCNatural Gas
  • 1

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Conversion
⚙️ Conversion Industry2019
🇦🇪 Kangaro Plastic
📍 UAE

Upgrade of Motor & Drive Control System — Film Machine

Drive UpgradeVFDFilm Machine
  • 1

    Higher Reliability & Lower Maintenance (AC Motor Advantage)

    AC motors have fewer brushes, no commutator, and almost zero wear parts

  • 2

    Improved Speed Stability & Film Quality

    AC motor + VFD provides precise speed control

  • 3

    Higher Energy Efficiency

    AC motors are more efficient than old DC motors

  • 4

    New Gearbox = Better Torque, Less Vibration

    Correct gearbox ratio improves torque delivery

  • 5

    Full Automation With New PLC System

    Accurate synchronization between:

Steel
🔩 Steel & Drive Systems2016
🇦🇪 Emirates Building System
📍 UAE

Motion Control — FECUP Drilling Machine

Motion ControlCNCDrilling
  • 1

    Higher Drilling Accuracy

    Servo‑based motion ensures precise positioning of the drill head

  • 2

    Faster Cycle Time & Higher Productivity

    High‑speed servo movement

  • 3

    Smooth, Controlled Motion

    No jerks or sudden movements

  • 4

    Improved Safety

    Controlled feed rate prevents tool breakage

  • 5

    Reduced Maintenance

    Servo motors require minimal maintenance

Steel
🔩 Steel & Drive Systems2019
🌍 Automech Heavy Industries Ltd.
📍 International

FAHU (Fresh Air Handling Unit) Control System

HVAC AutomationFAHUBMS
  • 1

    Precise Temperature & Humidity Control

    Accurate control of cooling/heating coils

  • 2

    Improved Fresh Air Quality & Filtration Efficiency

    Monitors filter pressure drop

  • 3

    Energy Efficiency & Lower Operating Cost

    Variable speed control for supply/return fans

  • 4

    Automatic Airflow & Pressure Control

    Maintains required CFM for fresh air

  • 5

    Enhanced Safety & Protection

    Fire alarm integration (automatic shutdown or damper closure)

Oil & Gas
⛽ Oil & Gas2020
🇦🇪 Sharjah National Oil Company
📍 UAE

Upgrade of Drive System

Drive UpgradeVFDOil & Gas
  • 1

    Higher Production Efficiency

    New drive systems (VFDs / soft starters / high‑efficiency motors) provide:

  • 2

    Significant Energy Savings

    Modern drives reduce energy consumption by:

  • 3

    Improved Product Quality

    Upgraded drives ensure:

  • 4

    Reduced Maintenance & Longer Equipment Life

    New drive systems reduce mechanical stress by:

  • 5

    Enhanced Safety & Protection

    Modern drives include:

Conversion
⚙️ Conversion Industry2020
🇦🇪 Ammat Glass Industries FZE
📍 UAE

Bottle Linear Inspection System — Laboratory

Vision SystemQuality InspectionGlass
  • 1

    High‑Precision Defect Detection

    Identifies micro‑defects in bottle body, neck, base, and threads

  • 2

    Consistent, Repeatable Quality Control

    Automated inspection removes operator subjectivity

  • 3

    Increased Inspection Speed

    Inspects bottles continuously in a linear flow

  • 4

    Comprehensive 360° Bottle Analysis

    Multi‑camera or vision‑sensor coverage

  • 5

    Improved Product Safety & Compliance

    Ensures bottles meet regulatory and customer specifications

Water
💧 Water & Wastewater2020
🇦🇪 Ministry of Health — Saqar Hospital
📍 UAE

Hospital Sewage Treatment Plant — Automation System

Hospital STPAutomationWastewater
  • 1

    Improved Treatment Quality & Compliance

    A modern PLC/SCADA system ensures:

  • 2

    Higher Reliability & Reduced Downtime

    Upgrading eliminates issues caused by:

  • 3

    Energy Savings & Optimized Operation

    Modern control logic can:

  • 4

    Enhanced Monitoring, Alarms & Safety

    A new SCADA system provides:

  • 5

    Better Sludge Management

    Upgraded control improves:

Water
💧 Water & Wastewater2020
🇦🇪 Ministry of Health — Kalba Hospital
📍 UAE

Hospital Sewage Treatment Plant — Automation System

Hospital STPAutomationWastewater
  • 1

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Water
💧 Water & Wastewater2020
🇦🇪 Ministry of Health — Dhaid Hospital
📍 UAE

Hospital Sewage Treatment Plant — Automation System

Hospital STPAutomationWastewater
  • 1

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 2

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 3

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 4

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

  • 5

    Key Performance Benefit

    Improved efficiency, safety, and operational reliability.

Water
💧 Water & Wastewater2019
🇦🇪 NIKK Beach
📍 UAE

Water Leakage Detection System

Leak DetectionSensor NetworkFacility Monitoring
  • 1

    Early Leak Detection & Immediate Alerts

    Detects leaks at the earliest stage

  • 2

    Protects Critical Assets & Equipment

    Delivers measurable improvements in operational efficiency and reliability.

  • 3

    Prevents Structural Damage

    Stops water from damaging:

  • 4

    Reduces Operational Downtime

    Early detection avoids shutdowns

  • 5

    Automated Monitoring 24/7

    Continuous leak monitoring

Chemical
⚗️ Chemical Manufacturing2021
🇦🇪 Jotun Paint
📍 UAE

Tanks Overfill Monitoring System

Tank MonitoringSafety SystemChemical
  • 1

    Prevents Tank Overflows & Spillage

    Early detection of high‑level conditions

  • 2

    Enhances Safety in Hazardous Chemical Areas

    Paint factories store flammable and volatile chemicals

  • 3

    Protects Equipment & Infrastructure

    Delivers measurable improvements in operational efficiency and reliability.

  • 4

    Reduces Environmental Impact

    Prevents chemical spills into:

  • 5

    Improves Production Efficiency

    Ensures tanks are filled to the optimal level

Chemical
⚗️ Chemical Manufacturing2021
🇦🇪 Henkel Polybit Industries Ltd.
📍 UAE

Tanks Monitoring & Transfer System

Tank TransferChemical AutomationPLC
  • 1

    Accurate Level Monitoring for Hazardous Materials

    Real‑time level measurement for bitumen, emulsions, solvents, additives

  • 2

    Automated Transfer Between Tanks

    Automatic pump start/stop

  • 3

    Prevents Overflows, Spills & Environmental Hazards

    Delivers measurable improvements in operational efficiency and reliability.

  • 4

    Protects Pumps & Transfer Equipment

    Prevents pump dry‑run

  • 5

    Improved Production Efficiency

    Ensures raw materials are always available for:

Chemical
⚗️ Chemical Manufacturing2024
🇦🇪 Henkel Polybit Industries Ltd.
📍 UAE

Upgrade of Bitumen & Diesel Transfer System

Bitumen TransferDrive UpgradeChemical
  • 1

    Improved Safety for Flammable Materials

    Prevents leaks, spills, and vapor release

  • 2

    Higher Transfer Efficiency & Faster Flow

    New pumps, valves, and pipelines improve flow rate

  • 3

    Accurate Level Monitoring & Automatic Control

    Real‑time tank level measurement

  • 4

    Reduced Maintenance & Downtime

    Modern pumps and valves require less maintenance

  • 5

    Energy Efficiency

    Optimized pump sizing

Construction
🏗️ Construction Materials2020
🇦🇪 AL-KHARAFI & SONS
📍 UAE

Asphalt Batching System

Asphalt BatchingPLCWeighing System
  • 1

    High‑Quality Asphalt Mix

    Precise weighing of aggregates, bitumen, and filler

  • 2

    Full Automation & Process Control

    PLC‑based control of:

  • 3

    Improved Production Efficiency

    Faster batching cycles

  • 4

    Accurate Recipe & Mix Design Management

    Multiple mix recipes stored in the system

  • 5

    Energy Savings

    Optimized burner control

Textile
🧵 Textile2025
🇦🇪 Standard Carpets Industry LLC
📍 UAE

Upgrade of Drive System

Drive UpgradeVFDTextile Manufacturing
  • 1

    Modern VFD Technology for Carpet Manufacturing

    Latest variable frequency drive systems provide precise, reliable speed and torque control across all carpet weaving and finishing processes.

  • 2

    Improved Process Control & Consistency

    Accurate speed and tension management across all looms and machines ensures consistent carpet pile height, density and dimensional accuracy.

  • 3

    Measurable Energy Efficiency Gains

    Variable frequency drives match motor speed to actual loom demand, delivering significant reductions in electricity consumption per metre of carpet produced.

  • 4

    Elimination of Legacy Drive Failures

    Modern drive platform replaces obsolete components prone to failure, restoring full production reliability and eliminating repeat breakdown events.

  • 5

    Predictive Maintenance Capability

    Advanced built-in diagnostics and condition monitoring enable a shift to condition-based maintenance, reducing both planned and unplanned downtime.

ProjectClientCountryTypeProject Description
Romania OilRomania OilRomaniaAutomationSupply of Chemical Injection Skid Control System
Emirates Lime FactoryEmirates Lime FactoryUAEAutomationSupply of complete factory Automation & SCADA system
MICROSOLMICROSOLUAEAutomationSupply of complete Solar Cell Soaking Tanks Control System
MICROSOLMICROSOLUAEAutomationSupply of complete Solar Cell Furnace Control System
Khawaja Cement FactoryKhawaja Cement FactoryUAEAutomationMILL 1 – Supply of Cement Mill Complete Control and SCADA System
Dubai MunicipalityDubai MunicipalityUAEAutomationUpgrade of Jumeirah Golf Estate Sewage Treatment Plant PLC & SCADA
Khawaja Cement FactoryKhawaja Cement FactoryUAEAutomationMILL 2 – Supply of Cement Mill Complete Control and SCADA System
MORGAN FIBER CERAMIC FACTORYMORGAN FIBER CERAMIC FACTORY AutomationSupply of Complete Fiber Ceramic Factory Production Line Control and SCADA
Emirates Global AluminiumEmirates Global AluminiumUAEAutomationRotatable Fins Supply, Installation Along with Control System
Shikka Cement FactoryShikka Cement FactoryLebanonAutomationUpgrade of Drive System
Muscat AirportMuscat AirportOmanAutomationHexagonal Advertising Display – Motion Control
Q MixQ MixUAEAutomationReadyMix Batching System
Modern MixModern MixUAEAutomationReadyMix Batching System
SafemixSafemixUAEAutomationReadyMix Batching System
Group Amana – DuboxGroup Amana – DuboxUAEAutomationReadyMix Batching System
Overseas CementOverseas CementUAEAutomationReadyMix Batching System
Abu Dhabi Defence – Abu DhabiAbu Dhabi Defence – Abu DhabiUAEAutomationBallistic Door Design Engineering and Control System
Abu Dhabi Defence – FujairahAbu Dhabi Defence – FujairahUAEAutomationBallistic Door Design Engineering and Control System
Abu Dhabi Defence – KIZADAbu Dhabi Defence – KIZADUAEAutomationBallistic Door Design Engineering and Control System
Abu Dhabi Defence – RAKAbu Dhabi Defence – RAKUAEAutomationBallistic Door Design Engineering and Control System
Donaldson UAEDonaldson UAEUAEAutomationOn-Fly Profile Cutting System
DEWADEWAUAEAutomationSupply of Complete PLC Panel ATEX, NG Heater I – E Station
DEWADEWAUAEAutomationSupply of Complete PLC Panel ATEX, NG Heater II – E Station
DEWADEWAUAEAutomationSupply of Complete PLC Panel ATEX, NG Heater III – E Station
DEWADEWAUAEAutomationSupply of Complete PLC Panel ATEX, NG Heater VI – E Station
Kangaro PlasticKangaro PlasticUAEAutomationUpgrade of Motor and Drive Control System, Film Machine
Emirates Building SystemEmirates Building SystemUAEAutomationMotion Control – FECUP Drilling Machine
AUTOMECH HEAVY INDUSTRIES LIMITEDAUTOMECH HEAVY INDUSTRIES LIMITED AutomationFAHU Control System
Upgrade of Drive SystemSharjah National Oil CompanyUAEAutomationUpgrade of Drive System
Ammat Glass Industries FZEAmmat Glass Industries FZEUAEAutomationBottle Linear Inspection System – Laboratory
Ministry of HealthMinistry of HealthUAEAutomationSaqar Hospital – Sewage Treatment Plant Automation System
Ministry of HealthMinistry of HealthUAEAutomationKalba Hospital – Sewage Treatment Plant Automation System
Ministry of HealthMinistry of HealthUAEAutomationDhaid Hospital – Sewage Treatment Plant Automation System
NIKK BEACHNIKK BEACHUAEAutomationWater Leakage Monitoring System
Jotun PaintJotun PaintUAEAutomationTanks Overfill Monitoring System
Henkel Polybit Industries LtdHenkel Polybit Industries LtdUAEAutomationTanks Monitoring & Transfer System
Henkel Polybit Industries LtdHenkel Polybit Industries LtdUAEAutomationUpgrade of Bitumen & Diesel Transfer System
AL-KHARAFI & SONSAL-KHARAFI & SONSUAEAutomationAsphalt Batching System
Standard Carpets Industry LLCStandard Carpets Industry LLCUAEAutomationUpgrade of Drive System

Automation and Control system

At High Systems, we lead the way in delivering state-of-the-art industrial automation and control system solutions tailored to the unique needs of various industries. Our expertise in automation technology allows us to design and implement systems that enhance efficiency, precision, and productivity in manufacturing processes. Our projects span from automated assembly lines and robotic systems to advanced process control and monitoring solutions. We provide comprehensive services, including system design, integration, installation, and ongoing support, ensuring seamless operation and minimal downtime. By leveraging the latest technologies, such as PLCs, SCADA systems, and IoT integration, we help our clients achieve higher operational efficiency, reduce costs, and improve product quality. Our team of skilled engineers and technicians works closely with clients to develop customized solutions that meet their specific operational requirements. Explore our portfolio of industrial automation projects to see how we are transforming manufacturing and industrial processes.

Contact us today to discuss your project on industrial automation

Take Control of Your Industrial Operations

Whether you operate a small production facility or manage large-scale industrial operations, the right industrial automation solutions can significantly improve efficiency, reduce operational costs, and enhance overall system performance.

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High Systems is a multidisciplinary engineering and technology group delivering integrated digital platforms, infrastructure, and renewable energy solutions.

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15th Street Al Qusais Industrial Area 4 -Dubai- UAE

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High Systems Electromechanics LLC-SO